WCM (World Class Manufacturing) - March 2023
After 2 years the Eu-Japan Centre for Industrial Cooperation is re-starting its WCM missions in Japan !
Since the first edition in 1992, more than 900 participants from across all EU Member states have participated in this practical training course.
The 5-day World Class Manufacturing training mission provides an in-depth analysis of Japanese manufacturing methodology and is aimed exclusively at EU managers with knowledge of WCM and an engineering background.
It assists the participants to acquire a better understanding of TQC (Total Quality Control), TQM (Total Quality Management), TPM (Total Productive Maintenance), JIT (Just In Time), TIE (Total Industrial Engineering) practices and the current KAIZEN manufacturing methods (continuous improvement).
The training course consists of lectures, workshops and visits to some of the world’s most advanced Japanese factories in order to understand the real "Gemba" (production site), talk directly with their production managers and observe the effective implementation of manufacturing methods. This course will give its participants a detailed understanding of current Japanese approaches that they can adapt to help their companies lean journeys.
The EU-Japan Centre's lean advisor, Prof. Richard Keegan
Richard is a specialist in the fields of World Class Business and Benchmarking and has focused on adapting these concepts for SMEs, working closely with a large number of SMEs helping them to implement improvement actions. Since taking part in the WCM course himself over 20 years ago he has worked with the Centre to realign the Centre lean activities them up to date to better meet the needs of large and small companies. An author of several books on the topics and previously Manager of the Competitiveness Department of Enterprise Ireland, he led the DG Enterprise & Industry Benchmarking Initiative and the European Benchmarking Forum and Network for the European Commission.
Ideal participants have an important strategic role in shaping the company's best practice strategy or can influence the company's management of quality control / best practice / production systems as a full-time worker (e.g. Director, Manager, Operation & Logistics, Plant Manager, Quality Manager or Managing Director etc).
The candidate must be:
People working for companies and organisations registered in one of the EU27 member-states or (under the SMP COSME strand) in Iceland, Liechtenstein or Norway.
work for a company that is > 50% EU or COSME partnering country owned;
work for a company that is an EU or COSME partnering country juridical person;
- be supported by their employer;
- be able to participate in the entire programme;
- have a good command of English;
- be an employee/team leader involved in changing production engineering methods /strategy and / or production control, or with experience in operations management;
- have knowledge and practice of production methods of excellence.
In order to ensure a high degree of personal attention, the number of participants in this mission is limited.
The main criteria for selection are:
- the professional & educational background of the candidate;
- the strategy of the participant's company regarding WCM implementation.
The sector of activity is unimportant however applicants from consulting sector will have a lower priority in the selection.
PROGRAMME DESIGN & CONTENT
Study block I: lectures, seminars & panel discussions, presented by experts from Japanese industry covering subjects such as:
- Lead-Time Reduction through Streamlined Flows of Information and Products
- Policy Deployment, HR Management and Best Practice for Staff Motivation
- Continuous Improvement of Customer Service Supported by WCM
- Lean Thinking and WCM Approach in Japan
- TQC, TQM, TPM, JIT and TIE
- Attractive Quality Creation
- Levelled Production System
- Variable-Product Variable
-Quantity Production to meet Demand Fluctuation
- Synchronized Production System (from order to delivery)
- Flexible Manufacturing Implemented by QCD
- Improvement of Overall Manufacturing Capability.
Study block II: visits to companies - preparation for company visits and post-visit reviews.
The sectors of activity of the companies to be visited include, among others:
- Chemical products and plastics
- Steel products
- Automobile industry
SERVICES INCLUDED - WHO PAYS WHAT
The EU-Japan Centre covers all costs directly related to the WCM mission which includes:
- (Shop-floor) visits to some of the world’s most advanced factories in Japan
- The venue for the workshops and group discussions
- Bus transportation from a site to another
- Participants from SMEs will receive receive a grant of €600 (after the completion of the mission). Absences during the mission may lead to deductions on the grant amounting to 100 EUR/day
Participants will have to cover their travel and accommodation costs. Before the start of the mission, participants must pay a deposit of €1000 to guarantee the place on the mission. The deposit will be refunded to participants from SMEs only and within 8 weeks after the completion of the mission.